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Femoral head

Since cobalt chrome is an abrasive material, the challenges when machining the external sphere include getting a high surface finish, reducing vibration using longer tools and getting inserts to run a full batch.

Benefits:

  • High quality surfaces with positive round inserts
  • Increased tool life
  • Secure process

Machining solution

  1. Rough turning: Use T-Max P. Use HP for chip control and process security.
  2. Semi Finish/Finish turning: Use positive round insert. (for more information, see below)
  3. Parting off

Machining solution – semi finish

Machining solution – finish turning

Selected component features

The challenges when machining the taper hole include getting a high surface finish, reducing vibration using longer tools and getting inserts to run a full batch.

Other challenges when machining the taper hole is the use of small tools and to handle vibrations, but also to get a flat bottom hole- for Laser etch ID.

  • Flat bottom hole, for Laser etch ID
  • Small tools
  • Vibrations

Benefit:

  • Effective process for flat bottom

Machining solution

  1. Drilling with CoroDrill® 846
  2. Rough turn taper bore and finish flat bottom(for more information, see below)
  3. Finish turn taper bore

Machining solution - rough turn taper and finish flat bottom

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